Sucosoft-s30-s316 -
Unlike many generic mold release agents, Sucosoft S30-S316 is formulated without silicones. This is a critical technical advantage in industries where downstream processing occurs.
Product Type: Soft Starter (Motor Control Center Component) Brand Context: (Assumed to be part of a motor control lineup – e.g., similar to Siemens SIRIUS or Eaton S811 series, but drafted generically for Sucosoft).
Sucosoft S30-S316 is versatile but finds its primary use in specific sectors:
Even experienced users face issues with Sucosoft-s30-s316. Here are solutions to frequent problems:
| Problem | Likely Cause | Solution | | :--- | :--- | :--- | | “License missing” error when using MC_CamIn | S316 dongle not detected or wrong dongle. | Reinstall dongle driver; check dongle LED. | | Jerky motion on slave axis | Cam profile has acceleration discontinuities. | Use 5th-order polynomial (quintic spline) in cam editor. | | Cycle time overrun | Too many axes on single interpolation channel. | Distribute axes across multiple tasks (fast to slow). | | CANopen bus off | Termination resistor missing or baud mismatch. | Add 120Ω terminator; set all nodes to same baud (e.g., 500 kbps). | | Unable to download code | PLC in “Run” mode. | Switch to “Stop” via hardware switch or online menu. |
A golden rule: always back up your cam tables as CSV files. Sucosoft’s proprietary .CTB format is not easily recoverable if corrupted.
If you are new to the software, follow this workflow:
Sucosoft S30-S316 is the legacy MS-DOS-based programming software for Klockner Moeller PS306 and PS316 PLCs. This software is essential for maintaining older automation systems that haven't been migrated to modern platforms like the Eaton XC series. Core Capabilities The software allows you to manage the entire lifecycle of a Go to product viewer dialog for this item. Go to product viewer dialog for this item. controller program:
Multi-Language Support: Program in Ladder Diagram (LD), Instruction List (IL), or Function Block Language (FBL).
Online Monitoring: Connect to a running PLC to view real-time status and perform live diagnostics.
Program Transfers: Upload existing logic from a PLC to a PC for backup or download new configurations to the controller. Setup & Hardware Requirements
Because this is DOS-based software, modern hardware often requires specific configurations:
Operating System: Originally designed for MS-DOS 3.3 or higher. On modern machines, it is best run via a virtual machine (like VirtualBox) using Windows 98 or directly through a dedicated legacy PC. Sucosoft-s30-s316
Interface Converter: Communication requires a specialized RS232-to-RS485 converter. The official part is the ZB4-501-UM1, though third-party options like those from Omega UK may work if they support the Suconet K protocol.
Serial Settings: For stable communication, use the following MS-DOS MODE command:MODE COM1: 9600,N,8,1,P Critical Limitations
Original Code Dependency: To go "online" and modify logic, the code on your PC must be a byte-for-byte match with the compiled code on the PLC. If you don't have the original .spj or .prj files, you cannot easily decompile the PLC's machine code into readable Ladder logic.
Migration: While Sucosoft S40 (the Windows-based successor) can often import S30 projects, it frequently triggers syntax errors that require manual correction based on Moeller Programming Manuals. Recovery Resources
If you are dealing with a program loss, you can find legacy documentation and software through authorized sources like KM Parts or specialized archives on PLCtalk.net.
SUCOsoft S30-S316 is a legacy programming software package originally developed by Klöckner-Moeller (now part of ) specifically for the series of Programmable Logic Controllers (PLCs). Software Overview
: Used to configure, program, and diagnose the PS316 family of modular PLCs. Programming Languages
: Supports Instruction List (IL), Ladder Diagram (LD), and Function Block Language (FBL). Operating Environment
: Originally designed for MS-DOS (Version 3.3 or higher), requiring at least 640 KB of RAM.
: Traditionally delivered on 3.5" (1.44 MB) floppy diskettes. Key Technical Specifications Description Compatible Hardware Moeller PS316 PLC series. Communication Requires an interface converter (e.g., ZB4-501-UM1 ) to connect a PC to the PLC. Connectivity
Typically uses RS-232, but can support RS-485 for distances up to 600m. Modern Alternatives
S30 programs can often be converted or imported into the Windows-based SUCOsoft S40 Programming & Maintenance Challenges Code Uploading Unlike many generic mold release agents, Sucosoft S30-S316
: While users can often successfully upload code from the PLC to a PC, it is frequently uploaded as a compiled file rather than source code. Decompilation
: Unlike some versions for the PS3 series, the S30-S316 version lacks a native decompiler for "reverse-engineering" programs already on the PLC. Hardware Legacy
: Finding compatible programming cables and modern PCs that support the original DOS environment or specific interface cards (like the ) is increasingly difficult. Essential Documentation
For detailed setup or troubleshooting, look for official Moeller manuals such as: AWA 27-794 : Details the generation of user programs. DOK 9018-GB
: Programming manual specifically for SUCOcontrol PS306 and PS316. AWB 27-1158-GB : Reference manual for SUCOsoft S30 systems. cable pinout diagram to connect your hardware? Kloeckner Moeller PLC Software - Control.com
The Sucosoft S30 (specifically the S30-S316 variant) is a legacy programming software used for the Klockner Moeller (now Eaton) PS316 series of Programmable Logic Controllers (PLCs). Since this is older, DOS-based software, preparing a "complete report" typically refers to generating a full system documentation printout or an upload/diagnostic report from the PLC to a PC. 1. Generating a Program Report (Documentation)
To prepare a comprehensive report of the program currently loaded in your software or the PLC, follow the Documentation utility within the Sucosoft environment:
Access the Form Editor: Use the Form Editor tool within the Sucosoft interface to view and edit the standard layout for your printouts.
Compile First: Ensure the program is compiled (Make file generated) so that the cross-reference list and variable declarations are up to date.
Print to File/Paper: Navigate to the Program Documentation section (typically found in Chapter 3 of the AWB 27-1185-GB manual) to select which elements to include in your report: Instruction List (IL): The core logic of the program.
Cross-Reference List: Shows every instance where a specific operand (input, output, marker) is used.
Configuration File: Details the hardware setup and station parameters. 2. Uploading Data for a Report If you are new to the software, follow
If the report requires data currently residing on the PS316 hardware, you must perform an upload:
Connection: Use a dedicated programming cable (often an RS232 to RS485 converter like the UM 1.1) to connect your PC's COM port to the PLC.
Software Setup: Run Sucosoft S30 (often requiring a DOS emulator like DOSBox on modern Windows) and select the "Test & Commissioning" tool.
Security Check: Be aware of "Program Matching" security; if the source code on your PC doesn't match the compiled code on the PLC, some reporting features may be restricted. 3. Technical Specifications for the PS316 Report
When documenting the system, your report should note the following hardware constraints typical of the PS316:
Memory: Standard PS316 units often have limited memory (e.g., 8KB to 32KB), which impacts the maximum length of the Instruction List you can document.
Software Compatibility: While S30-S316 is the standard, programs can sometimes be imported into Sucosoft S40, though this may generate syntax errors that require manual correction in the final report. 4. Essential Manual References
For a "complete" report following official guidelines, refer to these legacy Moeller manuals: AWB 27-1185-GB: Covers the IL editor and basic operation.
AWB 27-1186-GB: Covers system parameters and station configuration.
The Sucosoft S30-S316 is a specialized release agent manufactured by Klüber Lubrication, designed specifically for the food processing and packaging industries. It is a non-silicone, solvent-based fluid used to facilitate the easy removal of products from molds, conveyor belts, and processing machinery. Its primary distinguishing feature is its compliance with strict food safety regulations (NSF H1), making it suitable for use in environments where incidental contact with food products may occur.
Because of its enhanced motion control, Sucosoft-s30-s316 has historically been deployed in demanding industries:
One common example is a flying saw application: a moving carriage must match product speed, cut on the fly, and return. With S316, this is a single function block (MC_CamIn and MC_GearIn). Without it, engineers would waste weeks writing custom PID and state machines.